Here is where you get to see exactly how your suit will be made, and what will be used. The best part though is this is all incuded in the price!

We can do extra padding in the elbows, shoulders, biceps,collar bone area, chest, thigh, hip and in the arse panels.
If you need this let us know where you want the extra padding and we will give your the price.

Click on the links below to view our suit galleries

Once we have your measurements we will first create your race suit sizing template in our specialist software. This will then be all to scale when we add the design for you.

Once the sizing is complete we will start work on your design and add in all your sponsor logos. You will then be sent a copy to double check your suit is just how you want it.

Then depending which suit materials you choose for your suit we will then press the design into them. In case your not sure which to have in your suit here are what the two main materials that we uselook like.

The square chequered nylon is what we use to make our bike covers and will only be used in a suit if you order a kevlar/nylon mix. Then it will be on the upper side of the arms and the front body sections (unless specified else where) All other panels will be constructed of the stronger kevlar woven material.

Then your suit will cut out into sections and then prepared ready for the sewing process will begin.

In a D-Star Suit there are some additonal features that we have as standard. Every suit will have kevlar reinforcing in the knees. This is a soft stretchy kevlar material which allows full movement and also provides strength and padding for the outer layer of the suit.

On top of this we have a foam material which we use when constructing the shin panels. This helps the suit last longer and cope with the shale, mud and stones that will hit the suit if you happen to get behind.

On the inside of the ankles we have an area of heat resistant material which helps to protect you from melting your suit on your exhaust at the start line

Once everythings been designed and sewn together its then time to see what the finished product looks like and get out on track!